Unmatched Impact Resistance


3D printing enables us to create a crumple zone that can compress almost 3x more than traditional helmets. 

This structure allows the helmet to shear when needed or compress when needed based on the impact eliminating the need for both MIPS or an extra layer.

Why 3D Print?

We create helmets, not headaches. Using the latest bike helmet technology, 3D printing enables us to make a custom fit, high performance helmet just for you. It also frees us up to engineer the heck out of your helmet by creating energy absorbing structures not possible with traditional manufacturing.

Innovative Materials

Rather than use the industry-standard EPS foam, our team has developed a proprietary PolyCarbon Composite™. Constructed from polycarbonate with a propriety polymer blend which provides strength and superior energy absorption, even in the most extreme conditions.

Net-Zero Waste

Protecting the individual while harming the planet is not a compromise we’re willing to make. Each KAV helmet is made to order, as each helmet is made one-of-one for your exact measurements. No excess product, no extra unnecessary waste.

custom fit & made for you

The Portola & Portola: Kaze

Born from innovation, engineered to perform. No pressure points or dials to adjust. The worlds best fit: Guaranteed