KAV Custom Fit Process
Starts with You
Your head measurements are the foundation for a personal fit. The result is unparalled comfort and performance. We provide a Fit Kit and a virtual fitting so we can craft the ultimate custom helmet for you.
what's in your helmet
A helmet is only as good as what it's made of and the KAV H1 is made on the best stuff on earth. TPU is a durable, resilient and lightweight material. Our engineers shape it into energy absorbing structures that absorbs hits and propels you to your best.
KAV Digital Manufacturing
custom tailored to you
Your KAV helmet is custom tailored to you using our proprietary Cerebro software that generates the helmet components from your head specifications before sending it to our 3D printers.
Made to Order, Made for You
Assembled to Your Specs
We combine the latest additive manufacturing processes with artisanal labor. So you get the best of man and machine in a precision crafted, custom helmet.
Multi-Coat Proprietary Paint
Look Sharp... Forever
Our proprietary finish requires a special 61 step process and utilizes a patent pending coating. The result is a finish that flexes on impact yet avoids cracking, so your helmet looks as good out of the box as it does in the playoffs.
Laser Etch Your Name
Add your nickname, number or phrase to give your helmet the personal touch. It also keeps your teammates from snagging your new lid!