Complimentary Custom Fit Kit
Every KAV helmet is made to order and begins with your 7 unique measurements.
Take the first step in custom, order your complimentary fit kit today and we’ll schedule your risk-free, virtual 1:1 fit session with one of our in-house experts.
Receive your kit, get measured and have all your questions answered, all in less than 15 minutes.
Custom: Risk-Free ✅
At KAV we fit different. Our custom fit bike helmets are made-to-order for you. If after 30 days of receiving your 3D printed bike helmet it’s not the best fitting helmet you’ve ever experienced we will give a full refund.
Our crash replacement program has you covered. You receive a one-time 100% replacement of the same model during your entire five year warranty. Just send your helmet back to us so we can analyze it and make improvements if needed.
We have the best warranty in the industry. Other brands offer one year limited coverage and say you need to replace a helmet every three years, not us! Every 3D printed bike helmet is covered by a five-year warranty from the date of purchase.
Made For You
Every KAV helmet is designed exactly to your specifications. Each helmet begins with a one-on-one fit session to take your exact measurements, and is 3D printed to order in Redwood City, California.
3rd Party Verified
Intertek Laboratories confirms the KAV Portola Helmet to be at least 25% more impact resistant than the national CPSC safety standard. Our proprietary carbon fiber-reinforced copolymers are optimized for both rotational and linear forces.
Adjustability
While all KAV helmets are customized to your exact measurements, your preferred size may change over time. From haircuts, to skullcaps, to a simple adjustment of fit preference, we designed the KAV Portola Helmet to change and grow with you. Our custom pads allow for 4-6 mm of adjustment from your original fit - no dials, no straps, no headaches.
